Case Studies
Aerospace MRO Services Company –2008/9
Sun, Jul 26th 2009
Client Profile
A £40M+ turnover major player in the repair, overhaul and servicing of commercial aircraft undercarriages based in the South West of England.
Brief/Assignment
In conjunction with theSenior Management team, develop and implement a sustainable lean transformation programme commencing with the implementation of Lean Policy Deployment, leading to the rollout and eventual handover of a comprehensive self sustaining ‘lean’ toolkit that included standardised approaches for Value Stream Mapping, Kaizenevents etc.
Delivered Benefits & Results
- A clear report identifying the required levels of improvement against benchmarked management processes and shopper formance
- Introduction and maintenance of standardised management processes for the entire factory inline with the outputs from Lean Policy Deployment
- Improving machine utilisation based on a standardised working methodology combined with new fixture concepts/SMED
- Complete physical reorganisation of the factory into clearly visible value streams
- Developed new value stream organisation structure c/w jobs pecs & roles to support the above
- 15% Improvement in shop productivity on critical path components
- 20% reduction in working capital through the reduction of manufacturing lead times
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